shenzhen penglai

This full automatic cartridge filling machine is used for filling chemical viscosity materials such as silicone sealant, silicone rubber, acrylic sealant, MS sealant, electronic sealant, adhesive or paste into plastic cartridges. Its structure is vertical filling. It can be designed with one or two filling systems and two plunger inserting system, it depends on the customers' production requirement, the filling speed of single filling system is about 25-32pcs/min, the filling speed of double filling systems is about 50-60pcs/min.

During the filling process, the uploading of plastic cartridges and plungers, material filling, plunger inserting and air exhausting are automatic, quantity counting and code printing are also automatic. There's friendly man-machine interface, worker can set the filling volume by touching type interface directly. When the finished products come out from the machine, the worker can sit down and pack them into the paper cartons. If customer don't want their worker sit down for putting the finished products into paper cartons, we can do an extra convey belt and lifting shelf with the filling machine together, in this case worker can stand instead of sitting down, and put the finished products into paper cartons.
This automatic filling machine has advantages of filling fastly and operating continuous, it not only meets large-scale production requirement, saves production cost, but also keeps the quality of sealant stable and reliable.

Application of cartridge filler and capping machine:

Characteristics of filling capping machine automated model YX-CF300:
1. Automatic Control:The machine automatically feeds the Cartridge tubes and Caps , performs automatic quantitative filling, automatically places and presses caps, and discharges finished products.
2. System Control: The entire machine uses a PLC controller and a touch screen. It has strict precision control and high stability with fast response due to its well-machined transmission components.
3. Filling Mechanism: It uses a volumetric measuring cylinder with a servo motor to control the quantity. The filling accuracy is up to +/-0.5% , and the measurement parameters can be adjusted via the touch screen. It’s especially designed to fill products such as sealants, grease, silicone and thick paste.
4. Machine Structure:
- Cartridge tubes auto feeding
- Dual station filling
- Elevators for caps auto feeding
- Dual station capping
-Product auto discharge

Technical specs of cartridge filler and capper equipment:

Model: YX-CF300

Power Supply: 380V/50Hz, 6KW

Air Supply: Less than 0.5 MPa

Air Consumption: <0.3 m³/min

Filling Volume: 450g (Customized)

Volume Precision: ≤±0.5%

Productivity: 45~60 PCS/min

Cartridge Tube Diameters: Ø59.4mm*216mm ( Customized)

Dimensions (L×W×H): 5200 × 1450 × 2200 mm

Weight: 1100 kg

Details of machine:

►Cartridge tubes automated feeder:

►Caps automated feeder:

►Dual station caps feeder

►Touch Panel

Configuration of filling and capping machine:

Name    Brand
Touch Screen     Delta
PLC     Delta
AC Contactor    A Schneider
Relay    Schneider
Inverter      Wocon
Servo Motor      Delta
Cylinder    Airtac
Solenoid Valve     Airtac
Bearing     NSK
Photoelectric Sensor     Sick
Power Switch     Omron

Auxiliary Equipment 200 L Hydraulic Press Machine (Drum handling equipment)

Overview: The barrel hydraulic press discharge machine is used in conjunction with filling machines for hard packs, soft packs, and similar containers. It is designed for dispensing materials with a certain flowability. The discharge and exhaust ports are located on the pressing plate, making it particularly suitable for filling high-viscosity materials. The structure is simple and easy to operate. This equipment consists of a frame, base, pressing plate, oil cylinder, hydraulic system, and electrical control system.
Technical Specs of pressure drum:

    Part Name     Specs
1    Structure  Type    Single Cylinder Simple Type
2    Design Pressure (MPA)    14 MPa
3    Total Pressure     60Ton
4    Support Frame Steel Model     A3
5    Pressing Plate Diameter (mm)    562 mm
6    Seal Structure    Single Seal Ring, Separate Type
7    Lifting Method    Hydraulic
8    Cylinder Stroke    1000 mm
9    Main Cylinder    Diameter 180 mm,
Piston Rod Size 100 mm,
Stroke 1000 mm
10    Hydraulic Station    Oil Tank 80L,
Motor Power 4 kW-4P, Ordinary Type, Accumulator: 6.3 L
11    Material Bucket Specification    φ570×H900 (mm); Inner Diameter φ570 mm, Outer Diameter φ572 mm
12    Discharge Type    1. Top Discharge
2. Discharge Port Diameter 3" Threaded
13    Dimensions (L×W×H)    Length 1200 mm × Width 800 mm × Height 2600 mm
14    Total Power (KW)    4 KW, 3 phase, 380V 50HZ
15    Control Panel     •  Operation Mode: Button Operation
•  Emergency Stop Button: One
•  Pressure Control: Constant Pressure Control
•  Power Indicator:
•  Operation Modes: Manual (Jog) and Automatic (Interlock)

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