shenzhen penglai

Staples Pin Making Machine Production Line
     Automatic hydraulic machine adopts high pressure oil circuit, low noise, less failure rate, the circuit adopts PLC integrated control, the product infinite limit, exquisite production. Equipped with extended conveying equipment, it can automatically pick up nails with high degree of automation, which can reduce nail pickers and reduce production costs.
    

The basic principle is that the oil pump delivers the hydraulic oil to the integrated cartridge valve block, and distributes the hydraulic oil to the upper or lower chamber of the cylinder through the check valve and the relief valve. Under the action of high pressure oil, the cylinder moves. Code nail hydraulic press is the use of liquid to transfer pressure equipment. A liquid obeys Pascal's law when it transmits pressure in a closed container.
     The complete staple production line includes wire drawing machine , wire flattening machine, wire band gluing machine, staple forming machine and packaging machine.
technical Data

Specifications of pin making machine

Unit YX-SSS-TJB-WJ25 YX-SSS-TJB-WJ25
(24/6) (26/6)
Nominal Pressure KN 250 250
Number of strokes
Times/min 100-140 100-150
Wire band width mm 100-130 100-130
Wire band thickness mm 0.35-0.45 0.35-0.45
Capacity  Boxes/min 12-18 4-7
Dimensions(L*W*H) mm 1345*1170*1700  1345*1170*1700
Motor Kw  5.5 5.5
Weight Kg 1400  1400

     This machine has abandoned the traditional heavy-duty punching machine, adopts the hydraulic system as the execution component, and uses the centralized control of the PLC microcomputer.
  A. Suitable for 24/6, 26/6, B8, 10 series staple pins
  B. Hydraulic pressure system is adopted in this machine instead of traditional heavy punching type.
  C. PLC microcomputer centralized control
  D. Advantages: High speed Safety operation Stable performance Low noise
  E. With 150 wires wire band, 3 strips can be produced every stroke.

Staple Nail Making Process
Wire drawing → Wire flattening → Wire combine and gluing to form wire band →
Wire band leveling and conveying → Staple nail punching → Staple nail packing
Water tank wire drawing and flattening integrated machine
High speed water tank wire drawing and flattening integrated machine adopts 17 molds and 4 groups of cone type pulley wheels, all wheels with tungsten carbide coating. The flattening machine adopts tungsten carbide wheel with high hardness and shining surface, which can ensure the exact flattening thickness. This group of machines can work together smoothly like one machine with one starting button.
Maximum in-let wire diameter: 2.0mm
Minimum out-let wire diameter: 0.43mm

Specifications of wire drawing and flattening machine:

Unit Model YX-SSS-LB150
Model YX-SSS-LB350
Speed m/min ≤1000 ≤1000
Inlet wire dia. range mm
2.0-1.8 3.8-3.6
Outlet wire dia. Range mm
0.55-0.43 1.5-1.15
Thickness tolerance mm
±0.01 ±0.01
Dimensions(L*W*H) mm
6000*1500*1800 3000*1600*1800
Motor Kw 22 40
Weight Kg  3500 3800
Wire flattening machine

This single wire flattening machine adopts tungsten carbide alloy pressing roller, which has the advantages of high hardness and good brightness of the surface of the pressing wheel, and stepless speed change.
Water cooling in the pressing roller effectively extends the life of the alloy roller.
Specifications of wire flattener equipment:
Unit Model YX-SSS-YB150 Model YX-SSS-YB200  Model YX-SSS-YB300
Speed m/min 0-350 0-350 0-350
Wire thickness mm 0.3-1.0 0.5-1.5  1.0-2.2
Thickness tolerance mm ±0.01 ±0.01  ±0.01
Dimensions(L*W*H) mm
1800*760*1280 1800*760*1280  2000*800*1350
Motor Kw 3 3  5.5
Weight Kg 460 472  530

Wire band gluing machine

This group of machines including wire pay-off frame, with leveling and straightening equipment at front and rear part of the production line. The production line can glue the wires automatically and dry the wire band automatically.
Specifications
Unit
Model YX-SSS-BXJ-JX150
Speed m/min 0-13
Wire band width mm  50-120
Wire band thickness mm 0.35-1.85
Dimensions(L*W*H) mm 2800*1500*1700
Motor Kw 3+9
Weight Kg  1100

Staple forming machine

To press and form the wire band to the final product staples/staple pins.
This machine has abandoned the traditional heavy punch press, adopting the hydraulic system as the executive part, utilizing the PLC system, which has the characteristics of safe operation, stable performance, low noise and so on. Compared with the traditional punch machine, the speed is greatly increased.
Specifications
Unit YX-SSS-U25 YX-SSS-U60
Nominal Pressure KN 250 630
Slide Strokes Per Minute
times/min
90-170
80-100
Wire band width  mm 60-120 60-130
Wire band thickness mm 0.4-0.7 1.0-1.35
Dimensions L*W*H
mm
1300*1200*1550
1300*1250*1650
Motor
Kw 4 5.5
Weight Kg 1500  1700
YX-SSS-TJB-U25 is suitable for Office Staple Pins. YX-SSS-TJB-U60 is suitable for producing U staple such as N staple, K staple, carton staple, and other industrial nails. Heavy punching method is abandoned in this machine, and it adopts a hydraulic system for implementation of components, PLC controlled, with characteristics of safety operation, stable performance, low noise and high efficiency.

Automatic staple packaging machine

Power of main motor:  80W
Max. Designed capacity:  40 boxes/min
Machine dimension:  1.2×1.1×1.5m(L×W×H)
Machine weight:  about 150Kg
Size of carton:  max. 125×45×30mm(L×W×H)
                            min. 120×20×15mm (L×W×H)
Noise: less than 85 db
Technical parameters
Unit YX-SSS-BZJ-OS
Packing speed
boxes/min
1-18
Weight of a box g 5-20
Dimension of box mm (100~120)x(30~65)x(20~40)
Weight of machine kg 120
Dimension of machine mm 1300x1100x1300
Air consumption: L 3-10
Vacuum suction Mpa 0.5-0.8

210-spool pay-off YX-SSS-JX210

Straighten each wire through the wire take-up spool. Each wire is equipped with a pulley cycloid device, and the pulley cycloid device sends the wire to the straightening wheel in the order of the wire. The bent wire will be automatically straightened by the straightening wheel to meet the qualified requirements.
Advantages: Each wire gets the same pulling force, Even thickness, Smooth wire band
Specifications
Unit YX-SSS-TJB-JX210
Working speed m/min 0-13
Wire band width mm 50-120
Wire band thickness mm 0.35-0.45
Dimensions (L*W*H) mm 42000*1500*1700
Motor Kw 7.5+4+9
Weight Kg 3800

Finished samples

Packing & Delivery

1. Shipping port: Shanghai
2. Validity: within 30 days
3. Payment terms: 30% T/T down payment in advance and 70% before shipment
4. Warranty: 1 year from date of installation
5. Installation/Operation/Service/Maintenance Manual: Provided In English
6. In wooden pallet, In plastic film, the spare parts and cabinet packed by wooden box.
     We will wrap the machine with transparent plastic film first. Then will pack the machine into wooden case, which can prevent the
machine from any damage or collisions.
Services from PENGLAI
 1. All required documents (including Installation/Operation/Service/Maintenance Manual) will be provided in English.
 2. Engineer will give free training and guide to labors at customer’s site if requested.
 3. Commissioning charge is $150/day/engineer,and customer will be asked to provide room, meals, round-trip transportation for engineer.
 4. Warranty: 1 year from date of installation.

What is the staple pin?

A staple is a type of two-pronged fastener, usually metal, used for joining, gathering, or binding materials together. Large staples might be used with a hammer or staple gun for masonry, roofing, corrugated boxes and other heavy-duty uses. Smaller staples are used with a stapler to attach pieces of paper together; such staples are a more permanent and durable fastener for paper documents than the paper clip.
In packaging
Staples are used in various types of packaging.

Staples can attach items to paperboard for carded packaging
Staples of stitches can be used to attach the manufacturer's joint of corrugated boxes
Staples are used to close corrugated boxes.[7] Small (nominally 1⁄2-inch crown) staples can be applied to a box with a post stapler. Wider crown (nominally 1+1⁄4-inch) staples can be applied with a blind clincher
Staples can help fabricate and attach paperwork to wooden boxes and crates.

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