shenzhen penglai

This product vacuum filling plugging machine PSF syringe liquid fil is specially designed by our company for the filling of prefilled syringes. It is an automatic packaging equipment for aseptic and efficient filling of syringes. The equipment runs smoothly, is easy to operate, and is equipped with intelligent detection devices. It has high automation, high work efficiency and easy maintenance. It is an ideal equipment for filling and plugging prefilled syringes.

Features of syringes filling plugging machine vacuum filler:
●This product is widely applicable to SCF (Prefilled syringe) syringes from BD, BG, SCHOTT and major domestic manufacturers. Other types of syringes can also be customized.
●The surface is made of SUS304 stainless steel, and the contact parts are made of SUS316L stainless steel and medical silicon rubber, which fully meets the requirements of GMP specifications.
●The ceramic plunger pump realizes quantitative filling, is resistant to acid and alkali corrosion, wear-resisting and high temperature, and has high filling accuracy.
●The conveying and sorting of the rubber plugs are realized by the vibratory feeder, which is made of SUS316L stainless steel clean plate with bright surface treatment and no clean dead corners.
●It adopts internationally renowned electrical components and implements interference-free modular control. Synchronous actions are all controlled by servo motors. Automatic filling and stoppering are implemented, which is accurate, reliable and easy to operate.
●The operation of the motor is controlled by the PLC programming controller. The human-computer interaction interface monitors and displays the working status of each station in real time, and automatically alarms and displays the fault location in real time, and the fault prompts.
●A variety of filling doses and filling methods are available.
●The injection needle is used for filling with the liquid level rising to prevent splashing of liquid medicine.
●The vacuum filling system is suitable for viscous materials to ensure that the liquid medicine fills the filling space without bubbles or faults, and improves the qualified rate of finished products.
●The vacuum stopper system avoids particles generated by the vibration and friction of the rubber stopper, and ensures that the rubber stopper is in close contact with the liquid surface.
●Modular design, easy to locate, easy to expand, can be used as a stand-alone machine, can also be connected to the nesting machine, rotating rod machine, labeling machine, light inspection machine and other equipment to form a production line.
●Optional hundred-level laminar flow hood to achieve high-demand clean production.

Equipment Drawing

Overall pictures for glass syringes filling machine:

Product Details 1

Product Details 2

Product Details 3

Applicable Packaging Materials

The Main Technical Parameters of filling syringes equipment:

Applicable Materials    Liquid and ointment

Applicable Syringe Specifications    0.5-10ml（Different specifications of syringes need to replace the mold）

Filling Range    0.3-10ml（The filling pump needs to be replaced when the filling volume differs greatly）

Number of Filling Heads    2

Number of Capping Heads    2

Filling Accuracy    ≤±1%

Production Capacity    1200-1500 p/h

Total Power    3.5KW

Voltage    380V/220V 50/60Hz

Compressed Air    0.55-0.75Mpa 15L/S

Dimensions    L1000×W800×H1730mm（Without laminar flow hood）

Total Weight    350KG

Main Configuration List

Product Name    Brand (Standard)    Quantity
HMI    WEINVIEW    1
PLC    Mitsubishi    1
Servo Motor    Mitsubishi    3
Small Relay    Schneider    4
Contactor    Schneider    2
Button    Schneider    4
Switching Power Supply    MEAN WELL    1
Air Switch    Schneider    2
Proximity Switch    OMRON    3
Magnetic Sensor Switch    OMRON    9
Photoelectric Sensor    Panasonic    2
Speed Motor    BALE    1
Electromagnetic Valve    AirTAC    7
Clinder    AirTAC&SMC    7
Filling Pump    JINGZHUO    1
Vacuum pump    VALUE    1

After-sales service on PENGLAI-brand Machines:

Guarantee: for all the machines, it claims one year for guarantee. (Excluded from the
warranty are problems due to accidents, misuse, misapplication, storage damage,
negligence, or modification to the Equipment or its components. ALSO, THE EASY BROKEN SPARE PART IS NOT INCLUDED IN THE
GUARANTEE)
Installation: after the machine arrives at your factory, if you need it, our technician will go to your place to install and test the machine and also training your worker to
operate the machine (The time of train depend on your worker).
The expenses (air ticket, food, hotel, the traveling fee in your country) should be on your account and you need to pay for the technician USD230 per day. also, you can go to our factory to do training.
After-sale service: If you get a problem with the machine, our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account. (above-mentioned).

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